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DETAILED INFORMATION

Precision machining requires tooling and workpieces to be positioned precisely in the right positions. To create a tighter fit or more level surface, these applications require shims—small strips of metal used to fill gaps between components. Different shapes and sizes of shims are Shims are typically made from very thin sheets of metal or plastic known as shim stock, as opposed to plastic or rubber, but can also be made from plastic or rubber. We at Pearlshims.com offer a full catalog of metal shim stock materials, including carbon steel, stainless steel, brass, bronze, copper, aluminum, titanium, and electrical steel. In addition to these options, we offer punch-and-die sets so clients can easily produce consistent shims with minimal waste by using these sets. We can provide you with a wide variety of shim stocks to meet the application’s requirements, regardless of the precision and productivity you are trying to achieve.

What is Brass Shim stock?

As the name suggests, Brass shim stock is a roll of thin gauge metal or foil used to make shims. Several thin gauge cut sheet metals are available that are as thin as 0.0005 inches (0.0127 millimeters) to allow fine positioning adjustments.

The thinness of the material makes it easy to cut the Brass shim stock into custom shapes by using standard tools such as metal shears since they can easily be cut into custom shapes. The process of fabricating shims can also be customized to achieve more complex shapes or greater precision by stamping, laser cutting, water jet cutting, machining, or other metal fabrication processes. In addition to rings, various stamped shapes are commonly used in stamping, including U-shaped slotted shims that fit around screws to align and level equipment and flat shims that can be used to adjust die heights.

How to Use Brass shim stock

It is easy to adapt Brass shim stock to any application, and the general process is the same whether you are using sheets, rolls, or pre-cut shims, regardless of the type you use.

  1. Determine the necessary shim thickness. A feeler pledge with increasing thicknesses can be used to determine the size of the shim that will be required. 
  2. Select the right shim stock. As a result of the previous measurement, you can determine the most appropriate size of shim stock for your application. If you need to stack shims to achieve enough elevation in some cases, you may have to combine more than four shims, and if you have gaps larger than 0.15 inches, you should use caution when combining more than four shims. In addition to selecting the right type of metal for your setting, you should also consider its color. For example, it is possible to use stainless steel shim stock sheets in an environment with high levels of corrosion. 
  3. If you are working with pre-cut shims, you only need to cut individual shims from the roll or sheet. If you make a simple shape, use metal shears to cut it out. A stamping kit or a dedicated press is recommended when trying complex shapes.
  4. Position the shim or shims. As a final step, slide the shims into place and continue with the rest of the process.

Brass shim stock Materials

Brass shim stock made from metal can be made from a wide range of materials, and the most suitable choice depends on the application’s requirements.

  • Steel: Stainless steel is one of the most versatile metals on the market, offering a balance of strength, hardness, and corrosion resistance with each fabrication that it is used for. Because stainless steel contains chromium as an alloying element, it is distinct from carbon steel because it has excellent corrosion resistance due to its chromium content. Stainless shim stock is used to create shims that are strong, durable, and suitable for use in environments that are corrosive, outdoor, or that require marine applications.
  • It should be noted that electrical steel refers to steel alloys that are engineered to have beneficial magnetic and electrical properties. In addition to increased permeability and resistivity, silicon addition in varying proportions has also been shown to reduce magnetostriction while increasing permeability. The method of production determines whether these alloys are grain-oriented or not.
    • Grain-oriented electrical steel: It is magnetic only in the direction it was rolled.
    • Non-grain oriented electrical steel: Non-grain oriented steel has good magnetic properties in all directions, rather than just in the rolled direction.
  • Steel: For indoor applications, steel shims are common. 
    • In contrast to stainless steel, carbon steel alloys have carbon as their primary alloying element. Low-carbon steel is less ductile but harder than high-carbon steel.
    • Known for its high yield strength and fatigue strength, blue-tempered steel is a form of high-carbon steel. Thermal and electrical conductivity are also excellent.
    • 1095 is a high-carbon steel with good strength, hardness, and durability. Precision applications require very tight tolerances.
    • The properties of 1075 carbon steel are similar to those of 1095 but with less carbon. Thus, it is slightly softer and more formable.
  • Aluminium is known for its excellent strength-to-weight ratio. Intricate shapes can also be formed with it because it is corrosion-resistant. If weight is a major consideration, aluminum shim stock is ideal.
  • Another non-corrosive, non-magnetic, and highly formable metal is brass. Shim stocks made of brass are popular for technical applications. 
  • Copper alloy bronze is strong, formable, and pliable. A popular choice for electronic applications is bronze shim stock because of its corrosion and fatigue resistance.
  • Electrical and thermal conductivity make copper a common material in electronics because of its flexibility. Corrosion-resistant copper shim stock is suitable for outdoor use as well as for corrosive environments.
  • Titanium is a metal with an extremely high strength-to-weight ratio. Furthermore, it resists corrosion from many chemicals, including chlorides. Aircraft and aerospace applications.

Brass shim stock assortment size

Brass shim stock assortment size: 6″ Length x 3″ Width, 0.002″, 0.004″, 0.006″, 0.008″,0.012″ and 0.016″ Thickness. Nicely polished up

Brass shim stock Common Dimension 

OD

ID

THICKNESS RANGE

0.990

0.510

0.025 – 0.040

0.994

0.508

0.090 – 0.105

0.994

0.500

0.090 – 0.100

0.995

0.500

0.070 – 0.090

0.995

0.494

0.005 – 0.010

0.997

0.508

0.050 – 0.070

0.997

0.503

0.030 – 0.050

0.998

0.509

0.005 – 0.010

0.998

0.508

0.090 – 0.110

0.998

0.506

0.005 – 0.125

0.998

0.504

0.030 – 0.060

0.998

0.503

0.030 – 0.125

0.998

0.501

0.040 – 0.060

0.999

0.505

0.005 – 0.010

1.000

0.510

0.060 – 0.083

1.000

0.508

0.180 – 0.190

1.000

0.508

0.005 – 0.015

1.000

0.507

0.020 – 0.187

1.000

0.506

0.010 – 0.020

1.000

0.505

0.030 – 0.050

1.000

0.504

0.010 – 0.110

1.000

0.502

0.126 – 0.187

1.000

0.502

0.005 – 0.125

1.000

0.501

0.030 – 0.105

1.000

0.500

0.005 – 0.062

1.000

0.499

0.005 – 0.010

1.001

0.508

0.005 – 0.105

1.001

0.505

0.015 – 0.025

1.001

0.504

0.005 – 0.030

1.001

0.503

0.005 – 0.100

1.001

0.500

0.010 – 0.020

1.001

0.494

0.005 – 0.010

1.002

0.507

0.010 – 0.020

1.002

0.505

0.005 – 0.010

1.002

0.504

0.100 – 0.125

1.003

0.508

0.005 – 0.010

1.003

0.498

0.005 – 0.015

1.005

0.510

0.025 – 0.040

1.010

0.510

0.015 – 0.030

1.010

0.506

0.005 – 0.010

Why Choose Pearlshims.com

Whenever we manufacture Brass shim stock, we at Pearlshims.com take great care to ensure they are manufactured to the customer’s specifications. Our high level of accuracy and precision in a wide range of sizes is one of the reasons why we are so well-known in the industry. As a manufacturer, we ensure that the Brass shim stock is cut according to the required size and that their quality remains unaffected by any physical damage during manufacturing.

Depending on the quantity, Brass shim stock is packed in wooden crates, clay-coated cases, or cardboard boxes, ready for dispatch. We keep the welded materials in various sizes of wooden or steel drums to protect them from the elements.

During the manufacturing process of Brass shim stock, our highly skilled professionals check every aspect of safety. We have developed a wide logistics and supply chain management network to ensure your products are delivered to our customers at the right time and in the right condition. Our company arranges for the shipment of your products to the most important destinations around the globe.

Our company has a lot of experience, expertise in Brass Shim stock, and the most dedicated team of people to achieve the most high-quality products and services at the most affordable prices for Brass Shims. Our company considers itself a good business partner for our customers, and we look forward to creating long-term business relationships with them over the years to come. With our world-class manufacturing facilities, we can manufacture Brass Shims of the highest quality. Brass shim stock is available in all grades; we can deliver them on time. Many of our clients’ orders are always stored in our stock house. We make sure that ordered materials are packaged properly.

The main goal of Pearlshims.com is to provide extraordinary administration and a broad product portfolio.

To enhance customer satisfaction, we will stay focused. We give new production methods preparing opportunities and feel sure about the quality of our items and administrations.

The dedication of our team is to offer compelling, innovative solutions to orthopedic specialists. Brass Shim stock manufacturer and wholesaler.

Brass shim stock Features

  • The manufacturing facility of the future
  • Product Variety
  • Inspection and testing in house
  • Result-driven
  • Good technical skills
  • Multi-sector experience

Brass shim stock Applications and Industries

They can fill small gaps between components, raise machining materials, align parts during repair, and more. This leads to a wide range of applications for shims.

  • Aerospace:
    In the aerospace industry, shims are frequently used to achieve tight tolerances or to position components. Shims must be corrosion-resistant and strong in these environments. 
  • Automotive:
    Shims are used in both manufacturing and maintenance in the automotive industry. These devices can adjust spaces between parts. EV applications require brass and bronze shims with high nickel content.
  • Oil & Gas:
    Shims absorb accumulated tolerances in pumps and motors, align mated components, and act as thrust washers.
  • Medical devices:
    Medical devices, prosthetics, imaging equipment, and surgical robots rely on shims to establish and maintain precise tolerances. 
  • Marine:
    Stainless and brass shims are ideal for marine applications that require alignment and positioning.

Shims can be modified using metal fabrication techniques such as laser cutting, water jet cutting, machining, and stamping to suit these diverse applications. We at Trinity Brand Industries offer a comprehensive range of metal fabrication services, including precision shim fabrication and shim stock and tooling.

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